Manual IP switch II

This revision is from 2018/04/25 20:54. You can Restore it.

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Quick start guide

Kit soldering
Preset and connect to TRX
Upload firmware
Box close

The hardware

KIT is delivered with

PCB with soldered all SMT parts
preinstaled bootloader and simply 'snake' firmware lighting with all nine LED
separate THT parts which you install in six steps
I2C LCD display with 3D printed plastic holder
Aluminium box

1 - status LCD display
2 - 25 pin D-SUB inputs outputs
3 - Ethernet (optional) not implemented yet
4 - micro USB for upload firmware

Circuits

Schematics rev 1.0 .svg

KIT assembly instructions

All components

Soldering in six steps

1 - bottom pad J1 USB connector
2 - U5 DIL socket
3 - RL1 Relay
4 - P1 P2 P10 P11 JP1 Pin header
5 - S1 Reset button
6 - J2 D-SUB connector

❏ Short JP5 JP7 SMD jumper padds on bottom side

Display

❏ Deploy from the left side Left LCD holder on PCB board

❏ Put LCD

❏ Deploy Right LCD holder on display and deploy to PCB from front side

❏ Display cabe - using only one same side of connectors

❏ Connect display and PCB board - Green collor shows polarity

❏ Insert PCB with display to aluminium box and tighten with two screws

Power

❏ Connect power, typicaly 13,8V from transceiver

Configure output driver

We available two types of output drive

Open collector

Using for components with grounding outputs

Put in ULN2803A chip to U5 dil socket
Set two jumpers in P2 to LEFT side

Open emiter

Using for components controlled with positive voltage

Put in MIC2981 chip to U5 dil socket
Set two jumpers in P2 to RIGHT side
Connect power for output control to pin1 in J2 D-SUB connector| - this voltage use also for powered of band decoder and may be in range 8-24V

Configure outputs in firmware

Allways enabled.

An entrance band data, or frequency, converts to output band 0-14 which can be configured in the following table - Preset Band to output matrix - in default settings Band-1 corresponds to Output-1, etc. You can sets any combination outputs for each band separately. With change zeros and ones in the Matrix table. Band-0 reserved for out of range inputs measure.

 //=====[ Sets band -->  to output in MATRIX table

const boolean matrix[17][16] = { /*

Band 0 --> */ { 0,  0,  0,  0,  0,  0,  0,  0, \       Band 1 --> */ { 1,  0,  0,  0,  0,  0,  0,  0, \      Band 2 --> */ { 0,  1,  0,  0,  0,  0,  0,  0, \     Band 3 --> */ { 0,  0,  1,  0,  0,  0,  0,  0, \    Band 4 --> */ { 0,  0,  0,  1,  0,  0,  0,  0, \   Band 5 --> */ { 0,  0,  0,  0,  1,  0,  0,  0, \  Band 6 --> */ { 0,  0,  0,  0,  0,  1,  0,  0, IN    ) Band 7 --> */ { 0,  0,  0,  0,  0,  0,  1,  0, /  Band 8 --> */ { 0,  0,  0,  0,  0,  0,  0,  1,

/   Band 9 --> */ { 0,  0,  0,  0,  0,  0,  0,  0, /    Band 10 -> */ { 0,  0,  0,  0,  0,  0,  0,  0, /     Band 11 -> */ { 0,  0,  0,  0,  0,  0,  0,  0, /      Band 12 -> */ { 0,  0,  0,  0,  0,  0,  0,  0, /       Band 13 -> */ { 0,  0,  0,  0,  0,  0,  0,  0, Band 14 -> */ { 0,  0,  0,  0,  0,  0,  0,  0, Band 15 -> */ { 0,  0,  0,  0,  0,  0,  0,  0, Band 16 -> */ { 0,  0,  0,  0,  0,  0,  0,  0, |   |   |   |   |   |   |   | V   V   V   V   V   V   V   V ---------------------------------- |  1   2   3   4   5   6   7   8 ----------------------------------

Outputs only eight, for next need aditional ]=========================================================== 0, 0, 0, 0, 0, 0, 0, 1 }, /* first eight shift register board 0, 0, 0, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 0 }, /* 1, 0, 0, 0, 0, 0, 0, 0 }, /* second eight shift register board 0, 1, 0, 0, 0, 0, 0, 0 }, /* (optional) 0, 0, 1, 0, 0, 0, 0, 0 }, /* 0, 0, 0, 1, 0, 0, 0, 0 }, /* 0, 0, 0, 0, 1, 0, 0, 0 }, /* 0, 0, 0, 0, 0, 1, 0, 0 }, /* 0, 0, 0, 0, 0, 0, 1, 0 }, /* 0, 0, 0, 0, 0, 0, 0, 1 }, /* | | | | | | | | V V V V V V V V --------------------------------- 9 10 11 12 13 14 15 16 | --------------------------------- OUTPUTS */ board.

Pinouts 25 pin D-SUB

pin-1	in	Input power 8-18V DC from Transceiver
pin-2	in	ICOM CI-V
pin-3	out	TXD TTL
pin-4	out	TXD TTL inverted
pin-5	out	TXD 232 level
pin-6	out	PTT output
pin-7	out	Relay 2
pin-8	out	Relay 4
pin-9	out	Relay 6
pin-10	out	Relay 8
pin-11	in/out	BCD4
pin-12	in/out	BCD2
pin-13	in	AZ
pin-14	-	GND
pin-15	in	RXD TTL
pin-16	in	RXD TTL inverted
pin-17	in	RXD 232 level
pin-18	in	PTT in
pin-19	out	Relay 1
pin-20	out	Relay 3
pin-21	out	Relay 5
pin-22	out	Relay 7
pin-23	out	+5V
pin-24	in/out	BCD3
pin-25	in/out	BCD1
shield	-	GND

Firmware

Download and install last version Arduino IDE
Download Band Decoder 2 firmware source from GitHub
Preset two jumper in P10/P11 pin geader
Connect micro USB cable between band decoder and PC
Configure... (more in the chapter Configure TRX inputs)
Select menu Tools/Board:"Arduino Nano"
Select menu Tools/Port/YOUR-CONNECTED-PORT
Upload firmware

CONFIGURE INPUTS

First sets global frequency rules which they choose BAND number by frequency with a resolution of one Hz. Also may be use for partition one band to more subbands.

//Freq Hz from       to   Band number
     {1810000,   2000000},  // #1 [160m]
     {3500000,   3800000},  // #2  [80m]
     {7000000,   7200000},  // #3  [40m]
    {10100000,  10150000},  // #4  [30m]
    {14000000,  14350000},  // #5  [20m]
    {18068000,  18168000},  // #6  [17m]
    {21000000,  21450000},  // #7  [15m]
    {24890000,  24990000},  // #8  [12m]
    {28000000,  29700000},  // #9  [10m]
    {50000000,  52000000},  // #10  [6m]
   {144000000, 146000000},  // #11  [2m]
   {430000000, 440000000},  // #12  [70cm]
   {1240000000, 1300000000},  // #13  [23cm]
   {2300000000, 2450000000},  // #14  [13cm]
   {3300000000, 3500000000},  // #15  [9cm]
   {5650000000, 5850000000},  // #16  [6cm]

Second uncomment and activate only one input in source code

//=====[ Inputs ]=============================================================================================

// #define ICOM_CIV           // read frequency from CIV
// #define KENWOOD_PC         // RS232 CAT
//#define YAESU_BCD          // TTL BCD in A
// #define ICOM_ACC           // voltage 0-8V on pin4 ACC(2) connector - need calibrate table
// #define INPUT_SERIAL       // telnet ascii input - cvs format [band],[freq]\n
// #define YAESU_CAT          // RS232 CAT YAESU CAT since 2015 ascii format
// #define YAESU_CAT_OLD      // Old binary format RS232 CAT ** tested on FT-817 **

And connect to TRX as described below

Available Inputs

Icom CI-V

Activate uncomment line
```
#define ICOM_CIV
```

And settings with

#define SERBAUD        9600  // [baud] Serial port in/out baudrate
#define WATCHDOG       10    // [sec] determines the time, after which the all relay OFF, if missed next input data - uncomment for the enabled
#define REQUEST        500     // [ms] use TXD output for sending frequency request
#define CIV_ADRESS   0x56  // CIV input HEX Icom adress (0x is prefix)

short JP1
short P10 left/down
short P11 left/down
Connect trough two wire line

Kenwood/Elecraft RS232

Activate uncomment line
```
#define KENWOOD_PC
```

And settings with

#define SERBAUD        9600  // [baud] Serial port in/out baudrate
#define WATCHDOG       10    // [sec] determines the time, after which the all relay OFF, if missed next input data - uncomment for the enabled
#define REQUEST        500     // [ms] use TXD output for sending frequency request

Sniffing mode

short P11 right/top
Connect trough two wire line

Request mode

short P10 right/top
short P11 right/top
Connect trough three wire line

Kenwood (old) TS-x50 inverted TTL

short P10 right/bottom
short P11 right/bottom
Connect trough three wire line

YAESU/General BCD

Activate uncomment line
```
#define YAESU_BCD
```
Connect trough five wire line

Icom ACC voltage

Activate uncomment line
```
#define ICOM_ACC
```

need disable watchdog

 // #define WATCHDOG       10    // [sec] determines the time, after which the all relay OFF, if missed next input data - uncomment for the enabled

And settings with

        //=====[ Icom ACC voltage range ]===========================================================

        if (VOLTAGE > 0.73 && VOLTAGE < 1.00 ) {BAND=10;}  //   6m   * * * * * * * * * * * * * * * * 
        if (VOLTAGE > 1.00 && VOLTAGE < 1.09 ) {BAND=9;}   //  10m   *           Need              *
        if (VOLTAGE > 1.09 && VOLTAGE < 1.32 ) {BAND=8;}   //  12m   *    calibrated to your       *
        if (VOLTAGE > 1.32 && VOLTAGE < 1.55 ) {BAND=7;}   //  15m   *         own ICOM            *
        if (VOLTAGE > 1.55 && VOLTAGE < 1.77 ) {BAND=6;}   //  17m   *     ----------------        *
        if (VOLTAGE > 1.77 && VOLTAGE < 2.24 ) {BAND=5;}   //  20m   *    (These values have       *
        if (VOLTAGE > 0.10 && VOLTAGE < 0.50 ) {BAND=4;}   //  30m   *   been measured by any)     *
        if (VOLTAGE > 2.24 && VOLTAGE < 2.73 ) {BAND=3;}   //  40m   *          ic-746             *
        if (VOLTAGE > 2.73 && VOLTAGE < 2.99 ) {BAND=2;}   //  80m   *                             *
        if (VOLTAGE > 2.99 && VOLTAGE < 4.00 ) {BAND=1;}   // 160m   * * * * * * * * * * * * * * * * 
        if (VOLTAGE > 0.00 && VOLTAGE < 0.10 ) {BAND=0;}   // parking

        //==========================================================================================

Connect trough two wire line

Precise calibrate value reach with measure voltage on Aref input (C17) and insert to code

float ArefVoltage = 4.228;            // Measure on Aref pin 20 for calibrate

YAESU CAT

Activate uncomment line
```
#define YAESU_CAT
```

And settings with

#define SERBAUD        9600  // [baud] Serial port in/out baudrate
#define WATCHDOG       10    // [sec] determines the time, after which the all relay OFF, if missed next input data - uncomment for the enabled
#define REQUEST        500     // [ms] use TXD output for sending frequency request

Sniffing mode

short P11 right/top
Connect trough two wire line

Request mode

short P10 right/top
short P11 right/top
Connect trough three wire line

Input Serial

Activate uncomment line

#define INPUT_SERIAL

Not need any hardware settings, only send via USB to serial line ascii characters in preconfigured baudrate.

X,YYYYYYY\n

X - band output in range 0-14, if activate BCD output range is 0-10 because 11-14 reserved for BCD. 0 (zero) = no output will be turned on.
YYYYYYY - frequency in Hz - has no effect on the output relays, used if any CIV/CAT outputs activated.
\n - is LF Line Feed (0A in hex)

CONFIGURE OUTPUTS

You can uncomment more than one output, but not all combinations are worked.

Always usable - may all at once.

8 output driver - allways enabled
Yaesu BCD - allways enabled except activate Yaesu BCD input
Serial echo

Only one from (not available during active Frequency request option (available only one TXD line)

//=====[ Outputs ]============================================================================================
// #define SERIAL_echo        // Feedback on serial line in same baudrate, CVS format <[band],[freq]>\n
// #define ICOM_CIV_OUT       // send frequency to CIV ** you must set TRX CIV_ADRESS, and disable ICOM_CIV **
// #define KENWOOD_PC_OUT     // send frequency to RS232 CAT ** for operation must disable REQUEST **
// #define YAESU_CAT_OUT      // send frequency to RS232 CAT ** for operation must disable REQUEST **

8 output driver

Allways enabled.

SERIAL ECHO

Activate uncomment line

#define SERIAL_echo

Requires setting

#define SERBAUD  9600

Next > Upload Firmware →

YAESU BCD output

Always activate - except enable BCD input.

You can set rules to select BCD output, dependency to detected band input.

//=====[ BCD OUT ]===========================================================================================

        const boolean BCDmatrixOUT[4][16] = { /*
        --------------------------------------------------------------------
        Band # to output relay   0   1   2   3   4   5   6   7   8   9  10
        (Yaesu BCD)                 160 80  40  30  20  17  15  12  10  6m
        --------------------------------------------------------------------
                                 |   |   |   |   |   |   |   |   |   |   |
                                 V   V   V   V   V   V   V   V   V   V   V
                            */ { 0,  1,  0,  1,  0,  1,  0,  1,  0,  1,  0, 1, 0, 1, 0, 1 }, /* --> DB25 Pin 11
                            */ { 0,  0,  1,  1,  0,  0,  1,  1,  0,  0,  1, 1, 0, 0, 1, 1 }, /* --> DB25 Pin 24
                            */ { 0,  0,  0,  0,  1,  1,  1,  1,  0,  0,  0, 0, 1, 1, 1, 1 }, /* --> DB25 Pin 12
                            */ { 0,  0,  0,  0,  0,  0,  0,  0,  1,  1,  1, 1, 1, 1, 1, 1 }, /* --> DB25 Pin 25
        */};

//============================================================================================================

ICOM CIV output

Activate uncomment line

#define ICOM_CIV_OUT

Requires baud rate and CIV address in setting section of source code

#define SERBAUD      9600    // [baud] Serial port in/out baudrate
#define CIV_ADR_OUT  0x56    // HEX Icom adress (0x is prefix)

short JP1 left (TXD)

KENWOOD CAT output

Activate uncomment line

#define KENWOOD_PC_OUT

Requires baud rate in setting section of source code

#define SERBAUD      9600    // [baud] Serial port in/out baudrate

short JP1 right (TXD)
short JP7

YAESU CAT output

Activate uncomment line

#define YAESU_CAT_OUT

Requires baud rate in setting section of source code

#define SERBAUD      9600    // [baud] Serial port in/out baudrate

short JP1 right (TXD)
short JP7

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